Rex Rozario, Part 4: A 10,000-ft. view of his Business Ventures, the Industry, and Life
In our final installment, Rex describes the common thread woven through all of his successful business ventures and varied interests: confidence and the fortitude to follow his dreams until they are realized. Rex also takes a look back at the evolution of the global PCB industry, and explains his approach to profitability, which includes building (and rewarding) a successful team.
IPC APEX EXPO: Glenn Oliver on His IPC 'Best Paper' on High-Frequency Materials
Glenn Oliver of DuPont discusses his award-winning paper, “Round Robin of High-Frequency Test Methods by IPC-D24C Task Group." Co-authors include Jonathan Weldon of DuPont, John Andresakis of Park Electrochemical, Chudy Nwachukwu of Isola, John Coonrod of Rogers Corporation, David L. Wynants of Taconic Advanced Dielectric Division, and Don DeGroot of Connected Community Networks. The paper looks at high-frequency offerings from a variety of materials providers.
Rex Rozario, Part 3: The Future Beckons
In Part 3 of our multi-part interview with industry veteran Rex Rozario, we begin with the future. Having achieved success in China, could Rex and the Graphic team have their sights trained on the U.S.? Also in this installment, Rex weighs in on China’s future, and we discuss the value of automation. Is it for everyone?
Rex Rozario, Part 2: The Beat Goes on: New Developments at Exeter, the Music Scene, and China
In Part 2 of I-Connect007’s multi-part interview with PCB industry icon Rex Rozario, we continue to discover more about what has made Graphic PLC the company it is today. Rex explains the work they’re doing with Exeter University, Graphic’s success in China, and his own personal experience in the UK music scene.
Mining Everyday Technologies to Anticipate Possibilities
For decades, U.S. national security was ensured in large part by a simple advantage: a near-monopoly on access to the most advanced technologies. Increasingly, however, off-the-shelf equipment developed for the transportation, construction, agricultural and other commercial sectors features highly sophisticated components, which resourceful adversaries can modify or combine to create novel and unanticipated security threats.
Robots: Eliminating the First Contact with an Enemy Force
"We should be thinking about having a robotic vanguard, particularly for maneuver formations," said Dr. Bob Sadowski. "There's no reason why the first contact with an enemy force should be with a man-platform, because it means that platform is at the greatest risk."
DuPont, Taconic and PFC Team Up For High-Speed Flex
At DesignCon, I sat down with three flex circuit specialists: Glenn Oliver of DuPont, Tom McCarthy of Taconic, and Steve Kelly of PFC Flexible Circuits. Our discussion covered a lot of territory, most notably the findings they described in the paper they were about to present later that day at DesignCon, and the future of flex, as they see it.
How a NASA Team Turned a Smartphone into a Satellite Business
Satellites aren’t small or cheap. The Solar Dynamics Observatory launched by NASA in 2010 weighs about 6,800 pounds and cost $850 million to build and put into orbit. Even the satellites built under NASA’s Discovery Program, aimed at encouraging development of low-cost spacecraft, still have price tags beyond the reach of smaller companies or research organizations.
High-performance laminates are characterized as base materials that in one or more aspects exceed the performance of FR-4, CEM, or paper/phenolic laminates. In this article, Karl Dietz talks about the different types of laminates, their dielectric requirements, and how they are being manufactured.
Fabrication Drawings and Electrical Test— Reading the Fine Print
When a new PCB design is born, designers envision what the product will provide when completed. Whether the product is for the consumer, aerospace, military, medical or countless other markets, the designers—or more likely, the customers—expect certain deliverables on the commodity they wish to purchase.
EMS: Quo Vadis? (Where are You Going?)
In an industry that is constantly changing, EMS providers have reinvented themselves to stay relevant and fuel profitable growth. In this article, Integrated Micro-Electronics Inc.'s Frederick Blancas talks about five of the many transformation trends happening in the EMS industry, and how they are pushing the industry to continue to evolve, progress and advance.
Mission Teams Prepare for Critical Days
Moments after Sentinel-3A separates from its rocket, a team of European mission control specialists will assume control, shepherding the newMoments after Sentinel-3A separates from its rocket, a team of European mission control specialists will assume control, shepherding the new spacecraft through its critical first days in space. spacecraft through its critical first days in space.
Happy’s Essential Skills: The Need for Total Quality Control (Six Sigma and Statistical Tools), Part 2
The statistical representation of Six Sigma describes quantitatively how a process is performing. To achieve Six Sigma, a process must not produce more than 3.4 defects per million opportunities. A Six Sigma defect is defined as anything outside of customer specifications. A Six Sigma opportunity is then the total quantity of chances for a defect.
New Tool Provides Successful Visual Inspection of Space Station Robot Arm
As NASA takes a break in RRM operations, it’s looking back on past achievements and celebrating one of its latest accomplishments - the successful inspection of Canadarm2, the International Space Station’s (ISS) robotic arm. In time, this visual inspection capability may help future servicing ventures at other orbits inspect for damage and failures on their spacecraft.
Counting Photons…How Low Can You Go?
The process of detecting light—whether with our eyes, cameras or other devices—is at the heart of a wide range of civilian and military applications, including light or laser detection and ranging (LIDAR or LADAR), photography, astronomy, quantum information processing, medical imaging, microscopy and communications.
A Conversation with IPC President and CEO John Mitchell
I-Connect007's Patty Goldman was able to sit down with John Mitchell, president and CEO of IPC, to discuss the organization and where we are going as an industry. We discussed IPC’s four aspirational goals—standards, education, advocacy and solutions—as well as short-term goals. We also talked a bit about going virtual and becoming paperless.
IPC: Connecting Electronics Industries
John Mitchell, president and CEO of IPC—Association Connecting Electronics Industries, provides the basic overview of the association—its goals and basic mission, activities, and how it best serves its membership. He also provides a snapshot of how IPC promotes technology development in the industry through standardization.
Alpha Talks Challenges of Solder Recycling
Jason Fullerton, customer technical support engineer with Alpha, talked with I-Connect007's Patty Goldman about his presentation on recycling solder and why doing this in-house is not a good idea. He also discussed about the new, smaller particle solder pastes and about Alpha’s recycling program that is really beneficial to their customers.
Spinoff 2016 Highlights Space Technologies Used in Daily Life on Earth
NASA technology is all around us, turning trash into oil, saving women from a deadly complication of childbirth, and putting the bubbles in beer. These technologies and more are featured in the 2016 edition of NASA’s annual Spinoff publication, highlighting the many places NASA shows up in daily life and the aeronautics and space programs where the innovations got their start.
The Associations Issue
Well, it’s the end of the year. How did that happen? It really is true that every year goes by a little faster. You young whippersnappers out there won’t know what I’m talking about, but just you wait and see. We changed it up for our December issues this year. Instead of doing a year-end review, we decided to devote this month to our associations and trade organizations—at least some, because when you start poking around, you will find there are scads of them.
Honeywell Paper Investigates Avionics Vibration Durability
Dr. Joseph Juarez, principal mechanical engineer at Honeywell International, discusses with I-Connect007's Andy Shaughnessy his SMTA paper, which addresses avionics vibration durability between tin-lead and lead-free solder, the years of testing he conducted, the importance of doing a good soldering job, and some of the surprising findings of his research.
The Opportunities for Plasma Processing
Pete Starkey interviewed Andre Bodegom, managing director of Netherlands-based Adeon Technologies B.V., about their long relationship with Nordson MARCH, typical applications for plasma equipment, and what the most challenging materials are from the point of view of plasma processing in the PCB industry.
NASA's SOHO Celebrates 20 Years of Space-based Science
After 20 years in space, ESA and NASA’s Solar and Heliospheric Observatory, or SOHO, is still going strong. Originally launched in 1995 to study the sun and its influence out to the very edges of the solar system, SOHO revolutionized this field of science, known as heliophysics, providing the basis for nearly 5,000 scientific papers. SOHO also found an unexpected role as the greatest comet hunter of all time—reaching 3,000 comet discoveries in September 2015.
Advancing the Design and Modeling of Complex Systems
Complex interconnected systems are increasingly becoming part of everyday life in both military and civilian environments. In the military domain, air-dominance system-of-systems concepts, such as those being developed under DARPA’s SoSITE effort, envision manned and unmanned aircraft linked by networks that seamlessly share data and resources in real time.
Tremol SMD Talks EMS Trends and Industry Outlook
At the recent productronica 2015 event in Munich, Germany, I interviewed Kiril Yanneff, CEO of Bulgaria-based EMS firm Tremol SMD about the electronics manufacturing landscape in east Europe and his outlook for the industry. He also spoke about the significance of automating production lines.
CDR, Orange Rockets and a Sense of 'Since'
Already in 2015, the Space Launch System team has done things like successfully fired an incredibly powerful qualification test version of the solid rocket boosters, completed an entire series of full-duration tests of a RS-25 core stage engine, built a structural test article of the first flight’s upper stage and filled a factory floor with 50 barrels, rings and domes, all 27.6 feet around, all waiting to be stacked into sections of the core stage.
American Standard Circuits Taking Business to New Heights
PCB007 Managing Editor Patty Goldman sat down with American Standard Circuits President Anaya Vardya at the recent SMTAI show and conference in Rosemont, IL. Anaya wanted to share all the great new things going on at his company. Among the topics they discussed: new equipment, new processes, new people, and what it all means for ASC’s growth.
Interim CEO Jeff McCreary Discusses Recent Changes at Isola
Isola’s Interim President and CEO Jeff McCreary explains to Barry Matties the impetus for the personnel reduction taking place at Isola, the closing of their northern California facility, and why there’s no need to panic. He also shares his view of what the industry may expect from Isola going forward and what the company is looking for in a new CEO, the name of which McCreary expects to announce in the next few months.
The Real Martian Spinoffs Part 3: Harnessing the Power
It will be the most powerful rocket ever built. More powerful than the mighty Saturn V that took humans to the moon, the Space Launch System (SLS), NASA’s newest rocket currently under development, will have the capability to send astronauts deeper into space than ever before. With SLS and the Orion capsule, humans will no longer have to dream of walking on Mars: They finally will do it.
Movies, Mars Missions and Why Murphy Was An Optimist
The old adage that “Anything that can go wrong will go wrong” has a reputation of being the apogee of pessimism, but think about how much simpler it would make things if it were true. Spaceflight is full of unknown possibilities, and if Murphy’s Law were really true, you’d only have to prepare for the worst of them.
Vanishing Acts: A Call for Disappearing Delivery Vehicles
It sounds like an engineering fantasy: A flock of small, single-use, unpowered delivery vehicles dropped from an aircraft, each of which literally vanishes after landing and delivering food or medical supplies to an isolated village during an epidemic or disaster. It would be nothing more than a fantasy, were it not that the principle behind disappearing materials has already been proven.
The Reindustrialisation of Europe
With an inquisitive mind and a head for challenges, besides the ability to think outside the box and the courage to dare to be different and strive to be first, Spirit Circuits MD Steve Driver can be relied upon to grab the attention of an audience of PCB professionals. As keynote speaker at the Institute of Circuit Technology Hayling Island Seminar, he lived up to his reputation with a motivational presentation, the two themes of which exemplified his latest entrepreneurial venture.
DoD’s First Pass at Grey Market Regulation
The U.S. government gets a great deal of heat for many things, including fostering the introduction of counterfeit components into the supply chain. But when you really study how their procurement process is setup, when you break down the layers, it’s not hard to see how a counterfeit component or suspect material can find its way in.
ELCOSINT - The Future of High Temperature Interconnect
The increasing need for electronic assemblies to endure high-temperature operating conditions in aerospace, automotive, oil and gas drilling, power management and renewable energy applications, whether those conditions involve high ambient temperatures, high cycle temperatures or high junction temperatures, is driving the development of high temperature interconnection technologies.
Perovskite Photovoltaics Excitement
Ultrathin, flexible, stretchable and lightweight versions have been produced by Johannes Kepler University in Austria powering a miniature aircraft and airship. With 100% yield, exhibiting 12% efficiency they are only 3μm thick and weigh 5.2g m-3. Organolead halide perovskites are promising because they absorb light more efficiently: thinner layers are needed. Researchers suggest it could power EIVs as robotic insects and drones, and its flexibility and stretchability could be useful in bio-electronics.
Fortifying Computer Chips for Space Travel
Space is cold, dark, and lonely. Deadly, too, if any one of a million things goes wrong on your spaceship. It's certainly no place for a computer chip to fail, which can happen due to the abundance of radiation bombarding a craft. Worse, ever-shrinking components on microprocessors make computers more prone to damage from high-energy radiation like protons from the sun or cosmic rays from beyond our galaxy.
Gary Ferrari Shares His Thoughts on PCB Design and More
Recently, I spoke with Gary Ferrari, director of technical support at Firan Technology Group, about numerous topics related to PCB design. Our conversation ranged from CID training to the need for reaching high school students as a way of introducing more young people to career opportunities in our industry. We also covered strategies for helping customers design and build better product, and keeping designers provided with the most critical part of their supply chain—information.
Could 'Windbots' Someday Explore the Skies of Jupiter?
A team of engineers at NASA's Jet Propulsion Laboratory, who wondered if a probe could be buoyant in the clouds of Earth or a distant gas giant planet, like Jupiter, has recently begun studying their question, thanks to a one-year, $100,000 study, funded by NASA's Innovative Advanced Concepts (NIAC) program.
A Look at the High-Reliability Interconnect Market
In an interview with I-Connect007, Mark Cormier of Miraco Inc. discusses his company's activities and capabilities, the latest trends and drivers in the high-reliability segment, and their strategies when it comes to managing their assembly work as well as their audit processes to find EMS providers.
Changing the Face of Displays…One Button at a Time
Michael Detarando, president and CEO of Incom, and Emilijo Mihatov, business development manager at Fairlight discuss with I-Connect007's Barry Matties how Fairlight is incorporating Incom's technology into their famous products for the recording and broadcast industries, along with other applications such as elevator control panels.
Avoid Overbuilding your RF Printed Circuit Board
Today, many companies are overbuilding and “overmaterializing” their RF printed circuit boards. In this interview, James Hofer of Accurate Circuit Engineering (ACE) shares some strategies to avoid doing both, which will help lower the total cost of your PCB and improve the overall product quality. Hofer also discusses some of the challenges in the laminate supply chain.
EIPC Summer Conference: Day 2
Refreshed after an excellent conference dinner, and for most, a good night’s sleep, delegates returned for the second day of the EIPC Summer Conference in Berlin, continuing the theme of improving profitability through technical leadership and innovation to meet future market requirements, with sessions on materials and processes for high performance PCBs and advanced material testing strategies to meet OEM and ODM needs.
EIPC Summer Conference, Berlin: Day 1
Berlin, capital of Germany and a world city of culture, politics, media and science, was the venue for the 2015 EIPC Summer Conference, which attracted delegates from sixteen countries, including Russia, Hong Kong, Japan, Israel, USA and Canada, as well as the European Union, to experience a programme of 21 technical presentations over two days. Also included was a visit to the Berlin laboratories of Fraunhofer Institute, Europe’s largest application-oriented research organisation.
American Standard Circuits’ Unique Offerings Contribute to Long-term Success
At the recent IMS RF and microwave show in Phoenix, Arizona, Anaya Vardya, CEO of American Standard Circuits, sat down with I-Connect007's Barry Matties to discuss the current market trends, the company's recent equipment investments, and where American Standard Circuits' growth will likely come from.
NEPCON China 2015 a Resounding Success in Shanghai
The three-day event was a complete success, bringing together nearly 22,000 trade visitors and high-quality buyers, as well as 450 leading brand names from 22 countries and regions worldwide. NEPCON China keeps up with market trends and gathers resources from all stakeholders to present a comprehensive event that covers SMT, new electronics materials, soldering, dispensing, electronics automation, measurement and other innovative technologies and products across the world.
Flexible Circuits and UAV Applications
The utility offered by flexible circuits in UAVs mimics the advantages that make it popular in other portable electronic applications: lightweight, thin, highly reliable, flexible during use, and an ability to electrically connect across multiple layers as part of a complete packaging interconnect solution.
Material Witness: How About that Technical Roadmap!
You may remember the movie "What About Bob?" If you do, you may recall the scene in which Bob (Bill Murray) confronts his psychiatrist (Richard Dreyfuss) and emotes, “I need! I need! I need! Gimme! Gimme! Gimme!” As I thought recently about some of the drivers that IPC and others have incorporated into their technical roadmaps, I feel a bit like that befuddled psychiatrist.
CyberOptics: Honing in on the High-Reliability Market with 3D AOI and SPI Platforms
I-Connect007 Publisher Barry Matties and CyberOptics’ Sean Langbridge spent time together in China recently, where they discussed, among other things, the company’s newest product launch, a 3D AOI and SPI platform. Langbridge also discusses the latest requirements for inspection.
Reliability Assessment of No-clean and Water-soluble Solder Pastes, Part II
Twenty-five years ago, solder paste residues had to be cleaned after reflow due to their corrosive nature: two ways of cleaning were available, either with solvent or by using water, with or without detergent. Now, the assembly world is mainly no-clean: paste formulation is safer in terms of chemical reliability and process costs are reduced without cleaning.
A Conversation (and Day) with Joe Fjelstad, Part 2
In Part 2 of this multi-part interview series, Verdant Electronics Founder and CEO Joe Fjelstad, and I-Connect007 Publisher Barry Matties discuss the future of what’s to come for the electronics industry, which, according to Fjelstad, has a lot to do with where we’ve just been in our quest for lead-free manufacturing. He also offers his view on the natural order of the evolution of personal political persuasions.
A Conversation (and Day) with Joe Fjelstad, Part 1
I-Connect007 Publisher Barry Matties and industry veteran Joe Fjelstad, CEO and founder of Verdant Electronics, met recently to spend a day together enjoying the Evergreen Aviation & Space Museum (home of the Spruce Goose), located in the Oregon community of McMinnville. Their conversation ebbed and flowed between a wide variety of topics, from the electronics industry, to political shenanigans and the “war against failure.” In Part 1 of this multi-part series, Fjelstad introduces his “war against failure” idea, and what went terribly wrong in the advent of lead-free manufacturing.
Zentech: Expanding EMS Solutions and Supporting Innovation
Zentech CEO and President Matt Turpin sat down with I-Connect007 Publisher Barry Matties recently for a wide-ranging discussion of the state of both domestic and global manufacturing, and Zentech’s recent acquisition that will significantly expand the company’s capabilities. They also focused on supply chain issues, automation, regulations, and the importance of STEM education in the U.S.
Zentech’s John Vaughan on the Mil/Aero Sector: “It’s Headed Up”
I-Connect007 Publisher Barry Matties and Zentech’s John Vaughan had a chance to discuss industry concerns within the mil/aero segment at IPC APEX EXPO 2015. The two also shared thoughts on the space industry, and Vaughan detailed Zentech’s involvement with National Manufacturing Day, a nationwide effort focused on STEM (Science, Technology, Engineering and Math) that simultaneously brought high school students together with 1,600 manufacturing companies from around the U.S.
UTC Aerospace Systems’ Lead PCB Designer Presents at Designer Day
I-Connect007 Guest Editor Kelly Dack sat down with Stephen V. Chavez, lead electrical designer for UTC Aerospace Systems, at IPC APEX EXPO Designer Day, to discuss Chavez’s presentation at the event. Chavez, who provides leadership to a global team of PCB designers, spoke on the importance of workplace communication with international teams.
Japan’s Thermosetting Plastics Association Represents at IPC APEX EXPO 2015
At the International Reception, held opening night of IPC APEX EXPO 2015, I-Connect Technical Editor Pete Starkey made the rounds and found some visitors from Japan, namely, Kazutaka Masaoka, from Thermosetting Plastics Association (JTPIA). In this brief interview conducted amongst the reception attendees, Masaoka-san and Starkey discuss Japanese vs. North American circuit board quality and business trends.
Ready to Hire! Blackfox Provides IPC Class 3 Training to Veterans
I-Connect007 Publisher Barry Matties caught up with Al Dill, president and CEO of Blackfox Training Institute, for an in-depth discussion on Blackfox's expansion plans for North America (Tempe, Arizona and Guadalajara, Mexico) and Malaysia (Penang). Dill also describes the highly successful veteran’s training program, which is being spearheaded at the Blackfox headquarters in Longmont, Colorado.
Rockwell Collins’ New RSR Transforms Customer Devices for Military
Rockwell Collins’ new Remote Secure Receiver, which was recently ordered by the Battlefield Airmen Office of the Air Force Special Operations Command, is the first of its kind and features the world’s smallest, lowest power, protected, secure and trusted military Selected Availability Anti-Spoofing Module (SAASM) GPS solution.